Engine mechanical testing

Engine mechanical testing is a series of tests to assess engine conditions. First, tests have been performed that cover the entire engine, and then, with the elimination system, we narrow the scope of the test until a malfunction is detected, which is the cause of poor engine operation. The test begins with a visual inspection for leaks that can reveal worn seals and gaskets on the engine. An engine sound test is then performed during start-up and operation where irregularities due to a change in sound can be observed. After that, the engine is tested using tools and measuring equipment for more precise condition diagnostics and fault detection.

The engine runs stably and efficiently only if the mechanical condition of the engine is good. All engine components must be in good condition and seal well. If elements such as pistons, piston rings, cylinder walls, valves and head gaskets do not seal, the engine is malfunctioning.

Engine instability can be caused by a system mismatch and only additional adjustment is sufficient to improve engine performance. But often additional settings cannot stabilize the operation of the engine because the cause is poor sealing of some components. When the valve burns out the valve adjustment alone cannot fix the poor operation but must be replaced. Therefore, when the engine is malfunctioning, it is necessary to perform an engine operation test to determine the cause of the malfunction.

This section describes the procedures for mechanical testing and assessing the condition of the engine.

Engine compartment inspection for fluid leakage

Fluid leaks are undesirable and should be detected and removed in a timely manner. Inspection and detection of leaks should be well planned and thorough using an appropriate search technique. Read more

Engine noise diagnostics

The sound of the engine during starting or operation can reveal the mechanical condition of the engine, and if it is unusual, engine noise diagnostics are performed. Read more

Engine vacuum testing

Engine vacuum testing involves measuring the vacuum of the intake manifold. The test is performed at different engine operating modes. Read more

Cylinder power balance test

A cylinder power balance test is performed when the vacuum test shows that there is a mechanical problem or when the engine is uneven work. Read more

Cranking compression test

The measurement of the compression of the engine during starting is done by placing the compression gauge in the opening for the cylinder spark plug. Read more

Running compression test

A running compression test is performed during engine operation. The measurement is performed in two operating modes, at idle and engine acceleration. Read more

Cylinder leakage test

A cylinder leakage test is used to determine the condition of the cylinder seal. Compressed air is injected into the cylinder when the valves are closed. Read more

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