Alternator diode testing

Alternator diode testing is a procedure for checking the correctness of the elements on the diode board. An alternator is a generator of three-phase alternating voltage. As direct current is used on vehicles,  diodes transform the generated alternating current into direct current. The proper operation of the vehicle’s electrical power supply system depends on the correctness of the diodes.

Alternator diode plate

Alternator diode plate

The test of diodes is reduced to checking their ability to pass current in only one direction. The measurement can be done with a multimeter. The diode check option is selected. If the multimeter doesn’t have this option, then an ohmmeter is used. Measuring pipettes are connected to the diode ends. A correct diode conducts in one case, while in the other when the pipettes are replaced, it does not conduct. When the diode conducts in both directions, the diode is short-circuited, or when it does not conduct, it is open-circuit.

Diode test with a multimeter

Diode test with a multimeter

The diodes on the alternator are located on the diode board. Depending on the type, the alternator can have 6 (3 positive and 3 negative) or 9 (3 positive, 3 negative, and 3 exciting – diode trio) diodes.

Alternator with 6 and 9 diodes

Alternator with 6 and 9 diodes

The plus and minus diodes are the main ones, and the entire vehicle system is powered through them. Positive and negative diodes are specially designed for easier assembly and cooling. With a positive diode, the housing is the cathode, and with a negative diode, the housing is the anode. When testing, you have to pay attention to which diode is positive and which is negative.

Main diodes

Main diodes

A diode trio are excitation rectifier diodes, and on them, the ring indicates the cathode.

Excitation diode

Excitation diode

The multimeter is set to measure a diode or resistance. The main diodes are checked first. One measuring pipette is placed on the positive plate (B+), and the other touches all three leads for the stator windings. All three readings should be the same, conducting or not depending on the polarity of the measuring pipette. Then the pipettes are reversed, and the measurements are repeated. All three results should be the same and opposite of the previous measurements. Now the procedure is repeated when the measuring pipette is placed on the negative plate (B-). If two identical values are measured when changing the place of measuring pipettes, then that diode is defective and should be replaced.

Finally, the excitation diodes, if any, are tested. We check each diode separately through two measurements by crossing the pipettes. If we measure two identical values, that diode is faulty and needs to be replaced.

To perform the alternator diode test, follow these steps:

Testing of main diodes

Set up a multimeter to measure diodes or resistance. Place one measuring pipette on the positive plate (B+), and connect the other one to each of the terminals for the stator windings. Then replace the pipettes and repeat the measurements. Do the same procedure between the negative plate (B-) and the lead for the stator windings. If you measure two of the same size after crossing the pipettes, that diode is faulty and needs to be replaced.

Testing of excitation diodes

Test each excitation diode separately twice by crossing the pipettes. If the same readings happen to be obtained, that diode is defective and needs to be replaced.

See also

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